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WAYLAND, Mass.--(BUSINESS WIRE)-- Moldflow Corporation (NASDAQ: MFLO), the leading global provider of automation and optimization software for the plastics injection molding industry today announced the release of Moldflow Plastics Insight(R) (MPI(R)) 5.1. MPI is the industry's most widely used plastics design analysis software. MPI 5.1 allows users to interface with ANSYS(R) structural analysis software from ANSYS, Inc. (NASDAQ: ANSS) to ensure the accuracy of the plastics material data used in a structural analysis. Additional new features allow users to generate and validate MPI/3D meshes faster, leverage new diagnostic tools to evaluate cooling circuit and runner design components, simulate new processes, obtain improved solver predictions and access numerous post-processing enhancements.

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MPI 5.1 Highlights With the new ANSYS interface, users can export thermo-mechanical properties, fiber orientation and either process-induced residual stress or volumetric shrinkage data from MPI 5.1 to ANSYS software for more in-depth structural analysis. Fundamentally, the Moldflow data ensure that the structural analysis model has material properties that would exist in the part as a result of the injection molding process.

'We developed the ANSYS interface in direct response to numerous customer requests,' stated Ken Welch, executive vice president and general manager, Moldflow Design Analysis Solutions business unit. 'The use of plastics in high performance applications is increasing, and material properties -- particularly for fiber-filled materials -- are heavily influenced by the molding process and may vary throughout the molded part.' The interface from Moldflow makes application-specific data available as input to ANSYS, including effects of grade-specific material properties, flow-induced material anisotropy and residual stresses due to processing. This unparalleled level of detail in structural analysis inputs is critical to accurately account for the effects of processing on the performance of injection molded plastic parts when subject to service loading.

'When analyzing the structural properties of plastics injection molded parts, the use of generic, isotropic material data can introduce significant analysis error,' said Mike Wheeler, vice president and general manager at ANSYS. 'To avoid this problem, the Moldflow-to-ANSYS interface can be used to ensure that structural analyses are run with the thermo-mechanical properties, fiber orientation and residual stress data based on grade-specific plastics material data and injection molding process conditions.' Additionally, since plastic parts typically undergo post-molding deformation due to molded-in stress, the shape of the part as manufactured may differ from the original CAD model geometry, which can also be taken into account. ANSYS users analyzing plastic injection molded parts will benefit due to the improved accuracy made possible by incorporating grade-specific plastics material data and the effects of injection molding processing in structural analysis. At Wavin M&T BV, a leading supplier of plastic pipe systems for potable water, hot-water floor heating, drainage and irrigation, located in Dedemsvaart, The Netherlands, both Moldflow and ANSYS analyses are used. According to Wavin's Aart Naaktgeboren, 'The new interface translates Moldflow's volumetric shrinkage predictions into useful stresses and strains for ANSYS analysis of plastic products, so I can gain an understanding of residual stresses that are caused by the mold filling process,' he notes.